Conductor Ampacity Reference
Overview
Conductor ampacity (max current a wire can safely carry) determines what size breaker can protect a given wire and what size wire is required for a given load. Picking wrong oversizes (waste) or undersizes (fire). This reference is the field card.
Reference Table
Copper conductors, 60°C / 75°C / 90°C insulation, NEC Table 310.16:
| Wire size (AWG) | 60°C (TW/UF) | 75°C (THW/THWN/USE) | 90°C (THHN/THWN-2/XHHW-2) |
|---|---|---|---|
| 14 | 15 A | 20 A | 25 A |
| 12 | 20 A | 25 A | 30 A |
| 10 | 30 A | 35 A | 40 A |
| 8 | 40 A | 50 A | 55 A |
| 6 | 55 A | 65 A | 75 A |
| 4 | 70 A | 85 A | 95 A |
| 3 | 85 A | 100 A | 115 A |
| 2 | 95 A | 115 A | 130 A |
| 1 | 110 A | 130 A | 145 A |
| 1/0 | 125 A | 150 A | 170 A |
| 2/0 | 145 A | 175 A | 195 A |
| 3/0 | 165 A | 200 A | 225 A |
| 4/0 | 195 A | 230 A | 260 A |
Important: the column you size from is set by the terminations, not by the wire's insulation. NEC 110.14(C)(1) splits it at 100 A: equipment rated 100 A or less (or marked for 14 AWG through 1 AWG conductors) uses the 60°C column unless the equipment is listed for higher, and equipment rated over 100 A (or marked for conductors larger than 1 AWG) uses the 75°C column. So a 15 A or 20 A branch circuit lands on 60°C, while a 100 A or 200 A feeder or service lands on 75°C. The 90°C column is for derating math only.
Aluminum conductors (residential service entrance only):
| Wire size (AWG) | 60°C | 75°C | 90°C |
|---|---|---|---|
| 6 | 40 A | 50 A | 55 A |
| 4 | 55 A | 65 A | 75 A |
| 2 | 75 A | 90 A | 100 A |
| 1/0 | 100 A | 120 A | 135 A |
| 2/0 | 115 A | 135 A | 150 A |
| 4/0 | 150 A | 180 A | 205 A |
Aluminum branch circuits (smaller than 6 AWG, used 1965 - 1973) are NOT in current use for new construction.
Specifications
Common residential applications + correct conductor:
| Load | Conductor | Breaker |
|---|---|---|
| 15A general-use circuit | 14 AWG copper | 15A |
| 20A general-use circuit | 12 AWG copper | 20A |
| 30A dryer / water heater | 10 AWG copper | 30A |
| 40A range / oven | 8 AWG copper | 40A |
| 50A range / EV charger | 6 AWG copper | 50A |
| 60A sub-panel feeder | 6 AWG copper or 4 AWG aluminum | 60A |
| 100A sub-panel feeder | 3 AWG copper or 1 AWG aluminum | 100A |
| 200A service entrance | 2/0 copper or 4/0 aluminum | 200A |
Performance - Derating
Ampacity rated above is for ambient up to 30°C. Above that, derate:
Correction factors are specific to the conductor's insulation rating, so the column matters. Listed below for the 75°C column, with the 60°C and 90°C values in parentheses (NEC Table 310.15(B)(1)):
- 31 - 35°C (88 - 95°F): multiply by 0.94 (60°C: 0.91, 90°C: 0.96)
- 36 - 40°C (97 - 104°F): multiply by 0.88 (60°C: 0.82, 90°C: 0.91)
- 41 - 45°C (106 - 113°F): multiply by 0.82 (60°C: 0.71, 90°C: 0.87)
- 46 - 50°C (115 - 122°F): multiply by 0.75 (60°C: 0.58, 90°C: 0.82)
When 4+ current-carrying conductors share a conduit, apply NEC 310.15(C)(1) adjustment factors (also derating).
Safety
Sizing a branch circuit to its 90°C column is almost always a code violation because the receptacle, breaker, or termination is 60°C-rated. The conductor's max ampacity is the lowest rating in the entire current path - wire / lug / breaker / device. On equipment rated 100 A or less, default to the 60°C column unless the termination listing explicitly allows higher; over 100 A, 75°C is the normal column. The 90°C column is only a starting point for ambient and bundling derating, never the final answer.
Notes
- Voltage drop: ampacity is the safety limit, NOT the performance limit. For long runs (over 50 ft on 15A circuits, over 100 ft on 20A), check voltage drop separately. 3 % drop is the NEC recommendation for branch circuits.
- Aluminum service entrance is common + acceptable, sized one wire-size LARGER than copper for the same ampacity.
- AC vs DC: this table is AC. DC + solar systems use different tables; consult NEC Article 690.
- The "use 12 AWG everywhere" practice: some shops install 12 AWG on every circuit regardless. This isn't required but isn't a violation. Use as a marketing differentiator if it's your shop's standard.
References
- NEC Article 310 (Conductors for General Wiring)
- NEC Tables 310.16 + 310.17 + 310.20
- IEEE residential voltage-drop guidance